SKF軸承潤(rùn)滑機(jī)械故障或早期磨損的主要原因有一半以上與潤(rùn)滑技術(shù)管理有關(guān).潤(rùn)滑管理的主要任務(wù)是做好潤(rùn)滑管理,防止和減少齒輪等摩擦運(yùn)動(dòng)部件的磨損或燒結(jié),降低摩擦阻力,防止設(shè)備事故,提高設(shè)備生產(chǎn)效率,節(jié)約能源,提高能效和經(jīng)濟(jì)效益.

More than half of the main causes of lubrication mechanical failure or early wear of SKF bearings are related to lubrication technology management. The main task of lubrication management is to do a good job of lubrication management, prevent and reduce wear or sintering of friction moving parts such as gears, reduce friction resistance, prevent equipment accidents, improve equipment production efficiency, save energy, and improve energy efficiency and economic benefits.

1.潤(rùn)滑管理是一種專(zhuān)ye的技術(shù)管理.建立專(zhuān)職潤(rùn)滑技術(shù)管理人員,制定潤(rùn)滑管理制度,培訓(xùn)潤(rùn)滑技術(shù)知識(shí).

1. Lubrication management is a special Ye technology management. Establish full-time lubrication technical management personnel, formulate lubrication management system, and train lubrication technical knowledge.

2.在油箱容量合理的前提下,通過(guò)保持油箱內(nèi)的合理油位,經(jīng)常向油箱內(nèi)添加潤(rùn)滑油,有利于油箱內(nèi)的脫氣、除塵,、除水和降低油溫,使油箱內(nèi)的SKF軸承潤(rùn)滑油始終處于合理的工作油位.

2. Under the premise of reasonable tank capacity, by maintaining the reasonable oil level in the tank and often adding lubricant to the tank, it is conducive to degassing, dust removal, water removal and oil temperature reduction in the tank, so that SKF bearing lubricant in the tank is always at a reasonable working oil level.

3.定期對(duì)油樣進(jìn)行采樣,定期檢測(cè)氣味,、顏色,、粘度、含水量,、水分離性能,、污染物的種類(lèi)和含量、泡沫的控制效果.當(dāng)進(jìn)入潤(rùn)滑點(diǎn)的油的含水量超過(guò)個(gè)百分點(diǎn)時(shí),機(jī)械磨損急劇增加;當(dāng)含水量超過(guò)個(gè)百分點(diǎn)時(shí),潤(rùn)滑狀況將非常危險(xiǎn).做好測(cè)試記錄.

3. Regular sampling of oil samples, regular detection of odor, color, viscosity, water content, water separation performance, types and content of pollutants, control effect of foam. When the moisture content of the oil entering the lubrication point exceeds %, the mechanical wear increases sharply; when the moisture content exceeds %, the lubrication condition will be very dangerous. Make a good test record.

4.分析比較各種試驗(yàn)記錄,預(yù)測(cè)潤(rùn)滑bu良,制定改進(jìn)或預(yù)防措施.系統(tǒng)的油位,、油質(zhì),、油溫、油壓控制bao警聯(lián)鎖應(yīng)an全可靠,防止?jié)櫥鹿实陌l(fā)生.

4. Analysis and comparison of various test records, prediction of good lubrication bu, formulation of improvement or preventive measures. The oil level, oil quality, oil temperature and oil pressure of the system should be all reliable to prevent the occurrence of lubrication accidents.

目前鋼輪運(yùn)行位置發(fā)生SKF軸承潤(rùn)滑漏油時(shí)更換油封的具體步驟如下:

At present, the specific steps of replacing oil seal when SKF bearing lubrication leakage occurs in the running position of steel wheel are as follows:

1.松開(kāi)振動(dòng)電機(jī)的四個(gè)固定螺栓,拆下振動(dòng)電機(jī)(不拆下電機(jī)上的橡膠軟管).

1. Loosen the four fixed bolts of the vibration motor and remove the vibration motor (without removing the rubber hose on the motor).

2.松開(kāi)電機(jī)座上的七個(gè)螺栓并拆下電機(jī)座.

2. Loosen the seven bolts on the motor seat and remove the motor seat.

3.松開(kāi)支撐板和支撐板上的八個(gè)固定螺栓,以及支撐板和前車(chē)架之間的連接螺栓.用減震器和支架降下支撐板.

3. Loosen the eight fixed bolts on the support plate and the support plate, and the connecting bolts between the support plate and the front frame. Lower the support plate with shock absorber and bracket.

4.松開(kāi)擋板上的八個(gè)固定螺栓,拆下?lián)醢?

4. Loosen the eight fixed bolts on the baffle and remove the baffle.

5.搜索直徑小于內(nèi)環(huán)的墊圈并將SKF軸承潤(rùn)滑其放在外軸承座的軸頭上.

5. Search washers with diameters less than inner rings and lubricate SKF bearings on the axle head of the outer bearing seat.

6.拆下左蓋并放回緩沖板上.尋找七個(gè)用于擰緊左蓋和運(yùn)行軸承座的M12*70螺栓.

6. Remove the left cover and put it back on the buffer plate. Look for seven M12*70 bolts for tightening the left cover and running the bearing seat.

7.通過(guò)按對(duì)角順序鎖緊七個(gè)螺栓,可將行走軸承座與其余螺栓一起拔出.活動(dòng)軸承座調(diào)平后,可更換180 220 18的框架油封.

7. By locking seven bolts in diagonal order, the walking bearing seat can be pulled out together with other bolts. After leveling the movable bearing seat, the frame oil seal of 180 220 18 can be replaced.

應(yīng)注意按與拆卸相反的順序安裝零件.骨架油封,、驅(qū)動(dòng)軸承座和外軸承座應(yīng)涂上更多的黃油,以避免壓力再次泄漏時(shí)損壞油封.

Attention should be paid to installing parts in reverse order of disassembly. The skeleton oil seal, drive bearing seat and outer bearing seat should be coated with more butter to avoid damage to the oil seal when pressure leaks again.

文章來(lái)自:SKF軸承潤(rùn)滑 -

Article from: SKF Bearing Lubrication -

文章來(lái)自:INA軸承潤(rùn)滑 -

Articles from: INA Bearing Lubrication -

文章來(lái)自:NSK軸承潤(rùn)滑

Article from: NSK Bearing Lubrication

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